I do love a well-made rolag. But making even hand-carded rolags takes practice. I have carded rolags for at least four sweaters. For one sweater I actually calculated the amount of rolags: I used 576 rolags for one single sweater. That’s a lot of practice. Many followers have asked me lately about hand-carding rolags. In this post I describe how I do and why.

A wise spinner once said: The spinning is in the preparation. I find this to be very true. So much of the quality of the spinning is born in the preparation. Not only is a thorough prep essential to the quality of the yarn, but the preparation stage also gives you a chance to get to know the fiber.
Even and consistent
I want my rolags to be even and consistent: Even as even distribution of the fibers throughout the rolag. Consistent as in the size and shape of the rolags. This is my goal. There are several ways to get there and I will show you my way.
Even through teasing
The first thing I do is tease the wool – I open up the staples to make a pre-prep before the actual carding. I do this to avoid the risk of over-carding. If I card wool too much fibers will break and leave nepps. One could argue that teasing takes longer and leaves more waste. But I’m not in it for the speed. The faster, unteased, alternative will result in lower quality yarn with the waste in the yarn instead of outside it.
How I tease
I tease in three different ways: With combs, with a flick carder or with my hands. I can also tease with my hand-cards. The important thing is that I open up the staples so that the carding is really just arranging the fibers in an even and consistent manner.
- My go-to teasing tool is the combs. I load the combs with wool, not considering the direction of the staples. I comb the wool, usually in two passes. This opens up the staples and in a fairly quick way. You can see how I tease with combs in this video, with a discussion in this blog post. I can also blend different fibers together by teasing with combs. In the above mentioned video I blend wool with recycled sari silk.
- If I am dealing with very fine fibers with brittle tips, like Swedish finewool I use a flick carder and flick each staple separately. This way any fibers that are bound to break are left in the flick carder. I can also use a flick carder for dirty or otherwise damaged tips. I use my flick carder to sort out solidified tips in this video. There is a discussion about the video in this post. If I don’t have a flick carder I can use regular hand-cards to achieve the same result.
- Sometimes I just want to work with as little tools as possible and tease with my hands. I do it in this video, with a discussion in this blog post. For the purpose of the video I spin straight from the teasing, but it is a great way to tease for carding too.

Even through carding
When my wool is teased it is time to card it. The teasing has evened out the spacing between the fibers a bit. but I want to do it more and in more manageable chunks: Rolags. The teeth grab hold of the fibers throughout the area of the carding pad and evens out the spacing between the fibers over several staples of wool.
Consistency
Consistent rolags are consistent in shape and size. If I use the same amount of wool in the same distribution over the carding pad I get a good chance at consistent rolags. By making sure all the fiber on the carding pad is carded equally I can control the final shape and size. With consistent rolags I can achieve a yarn that is high in quality, easy to spin and consistent over all the 500+ or so rolags required for one sweater.

How I card
There are probably as many ways to card as there are carding spinners. I will show you my way. For me it gets me to my goal – even and consistent rolags. And who can’t resist high quality rolags? I want to be able to card rolags that I can’t resist spinning.

In the second half of this video you can see how I card rolags and shape them.
Loading
I pull my teased wool onto the cards. When the wool doesn’t stick anymore I stop. That way I know I haven’t overloaded the cards. I remove any excess from the handle side of the card, especially if I am dealing with long fibers.
Frame
I leave an empty frame around the wool. The wool will fluff up when I start carding and it will spread outwards in the next stroke. If I load the wool on the whole carding pad area it will fluff out outside of the carding pad and be left uncarded. This would result in an uneven rolag.

Carding
When the card is loaded I start carding. I stroke the wool gently between the cards. This pushes the wool just a bit into the teeth – not all the way down. Just to get a rhythm and avoid over carding I count my strokes and passes – three passes with six strokes for each pass.

To strip the card between passes I place the cards with the handles in the same direction and transfer the wool in two strokes. I make another six strokes. By the third pass the wool is spread evenly across the card area and there are no uneven parts left.
Making Swiss rolls
After the third pass I use the active card and my free hand to lift the wool off the stationary card and make a rolag: I lift the end of the batt with the card and push the lifted bit down with my hand. Lift some more and push it down until I have rolled the whole batt to the handle side of the stationery card. This way I make a Swiss roll of the carded batt. To keep the stationery card steady I push the handle against the inside of my thigh.

You know when you can’t resist some frosting on your Swiss roll? This can be applied to carding rolags as well. Just to give my rolag that extra roundness and firmness I roll it once more between the cards: When I have reached the handle side of the stationery card and there actually is a rolag, I lift the rolag between my open hand and my active card, move it back to the beginning of the card again and roll the rolag gently between the cards. You need to find the right amount of pressure to actually make a difference to the rolag without squishing it.

I usually card enough rolags for one batch – be it one bobbin or one spindle-full, but usually around 20 or 25 grams. This way I make enough rolags to be able to control the consistency and enough to keep them fresh – old rolags tend to go bad after a while. Just like Swiss rolls.
Happy carding!
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Thanks a lot for this. Between your article and a YT video by Lois Swales, I’m finally happy with my carded rolags. 🙂
That’s lovely!